| Year | Make | Model |
|---|---|---|
| 1999 - 2006 | Chevrolet | Silverado 2500 |
| 2002 - 2008 | Dodge | Ram 1500 |
| 1994 - 2001 | Dodge | Ram 1500 Van |
| 1994 - 2002 | Dodge | Ram 2500 Van |
| 1994 - 2002 | Dodge | Ram 3500 Van |
| 2001 - 2007 | Jeep | Liberty |
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aFe BladeRunner Cast Intercooler | Dodge Diesel Trucks L6-5.9L (94-02) (46-21061)
aFe BladeRunner Cast Intercooler | Dodge Diesel Trucks L6-5.9L (94-02) (46-21061)
SKU:46-21061
Out of stock
Regular price
$1,420.61 USD
Regular price
$1,461.00 USD
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$1,420.61 USD
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▶ Vehicle Fitments
The aFe BladeRunner Cast Intercooler is a high-performance upgrade designed for 1994 to 2002 Dodge diesel trucks equipped with the L6 5.9L engine. This intercooler features a robust 3-inch bar and plate core that surpasses traditional OE tube and fin designs in cooling efficiency. Constructed with 3/16-inch TIG welded aluminum plate end tanks, it incorporates three multi-directional vanes to optimize airflow across the entire core, ensuring maximum heat dissipation. Additional features include four 1/8-inch pre-tapped ports for convenient gauge installation, enhancing monitoring capabilities. The durable aluminum construction and advanced design deliver improved charge air cooling, resulting in better engine performance and reliability under demanding conditions.
This intercooler is specifically engineered to fit Dodge Ram trucks from 1994 through 2002 with the 5.9L inline-six diesel engine. It serves as a direct replacement for the factory intercooler, offering a bolt-on installation without the need for modifications. Ideal for street and towing applications, it supports enhanced power output and thermal management during heavy-duty use. The kit includes the intercooler core and end tanks, with compatibility focused on maintaining OEM fitment and function. This product is well-suited for enthusiasts seeking reliable, efficient cooling for daily driving and performance upgrades.
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Overview
Overview
aFe BladeRunner Cast Intercooler
Fitment: 1994-2002 Dodge Diesel Trucks L6-5.9L
Part #: 46-21061
Overview
The aFe BladeRunner Cast Intercooler is a high-performance upgrade designed specifically for 1994-2002 Dodge Diesel Trucks equipped with the 5.9L inline-six engine. Engineered to replace the factory intercooler, this unit is ideal for diesel truck owners seeking improved charge air cooling and enhanced engine efficiency. By optimizing airflow and heat dissipation, the BladeRunner intercooler supports better combustion and can contribute to more consistent power delivery under demanding conditions.
Built for durability and superior thermal management, this intercooler is perfect for enthusiasts and professionals who want to maintain reliable performance while reducing intake air temperatures. Its robust construction and advanced design make it a practical choice for those focused on maximizing their diesel engine’s potential.
Key Features
The aFe BladeRunner Cast Intercooler offers a range of features that enhance its effectiveness and ease of use:
- 3-inch bar and plate core design that outperforms traditional OE tube and fin cores for superior airflow and cooling efficiency
- End tanks crafted from 3/16-inch TIG welded aluminum plate for strength and durability
- Incorporation of three multi-directional vanes inside the end tanks to direct airflow evenly through the core, maximizing cooling performance
- Four 1/8-inch pre-tapped ports for easy installation of gauges or sensors to monitor boost and other parameters
- Precision engineering tailored to fit Dodge Diesel Trucks from 1994 to 2002 with the 5.9L inline-six engine
Construction & Design
The intercooler’s construction emphasizes both strength and thermal efficiency. The use of thick, TIG welded aluminum plate for the end tanks ensures a rugged build capable of withstanding high boost pressures and harsh operating environments. The bar and plate core design is chosen for its superior heat transfer capabilities compared to conventional tube and fin designs, allowing the intercooler to maintain lower intake air temperatures during extended use.
Additionally, the internal multi-directional vanes optimize airflow distribution, preventing hotspots and ensuring the entire core is utilized effectively. This thoughtful design helps maintain consistent charge air temperatures, which is critical for diesel engine performance and longevity.
Installation & Fitment
The aFe BladeRunner Cast Intercooler is designed as a direct replacement for the factory intercooler on compatible Dodge Diesel Trucks. Installation requires standard mechanical skills and tools, with the pre-tapped ports facilitating easy integration of boost gauges or other monitoring devices. Fitment should be verified against vehicle specifications and the part number to ensure compatibility.
