aFe EGR Cooler

Fits 2004–2007 Ford Power Stroke V8 6.0L Diesel Trucks

Part #: 46-90077

Overview

The aFe EGR Cooler with Gaskets Kit is a direct replacement component designed specifically for 2004-2007 Ford Power Stroke V8 6.0L diesel trucks. Crafted as a new, non-remanufactured unit, this cooler offers a reliable solution to help maintain optimal engine temperatures and reduce emissions-related issues. Its robust construction and thoughtful design make it an excellent choice for diesel truck owners seeking durability and performance support without the hassle of core charges or exchanges. Whether you're restoring your vehicle or performing routine maintenance, this EGR cooler helps ensure your engine runs smoothly and efficiently under demanding conditions.

Key Features

Designed with durability in mind, this EGR cooler features a thicker wall to extend service life and resist failure. TIG welding ensures precise fabrication and structural integrity, while factory pressure testing guarantees reliable performance. The kit includes gaskets for a complete, straightforward installation, helping you restore your vehicle's emissions system with confidence. Made from high-quality materials, this cooler is engineered to withstand the high temperatures and pressures typical of diesel engine operation, providing long-lasting performance and peace of mind.

Construction & Design

Constructed from durable, high-grade materials, the aFe EGR Cooler features a thick-walled design to enhance longevity and resistance to cracking or failure. The TIG welding process ensures a seamless, strong bond that maintains structural integrity under extreme conditions. Factory pressure testing confirms the unit's ability to withstand operational stresses, making it a reliable replacement part for your diesel truck.

Installation & Fitment

This EGR cooler is designed as a direct replacement for the original component, simplifying installation for experienced DIY enthusiasts or professional mechanics. Proper fitment ensures optimal performance and helps maintain the integrity of your vehicle’s emissions system. It is recommended to follow manufacturer guidelines during installation to ensure a secure and leak-free connection.

What’s Included

The kit includes the EGR cooler unit along with all necessary gaskets for a complete installation, providing everything needed to restore your vehicle’s cooling and emissions system efficiently.

Ideal For

Ideal for diesel truck owners performing maintenance, repairs, or upgrades on their Ford Power Stroke 6.0L engines, this cooler supports reliable operation and helps extend engine life. It’s suitable for those seeking a high-quality, direct replacement part that eliminates the need for core exchanges and offers long-term durability.