Cusco D1 Chromoly 6 Point 5 Passenger Roll Cage

1992–1996 Toyota Chaser / Mark II (JZX90 Non-Sunroof) 2.5L Turbo

Part #: 174 261 B

Overview

The Cusco D1 Chromoly 6 Point Roll Cage is a high-performance safety upgrade designed specifically for street-driven Toyota Chaser and Mark II models from 1992 to 1996. Crafted from premium chromoly steel, this roll cage offers an excellent balance of strength and weight savings, making it ideal for enthusiasts who want enhanced safety without adding unnecessary weight to their vehicle. Whether you're a daily driver, a spirited street racer, or a car enthusiast looking to improve your vehicle's structural integrity, this roll cage provides a reliable solution that combines safety, durability, and performance.

Designed with street use in mind, the Cusco D1 Roll Cage enhances your vehicle's chassis rigidity, which can improve handling response and overall driving confidence. Its lightweight construction helps reduce the overall weight of your vehicle by approximately 33% compared to traditional steel roll bars, contributing to better acceleration, braking, and cornering. The sleek blue finish adds a sporty aesthetic to your engine bay, making it a perfect upgrade for those who value both form and function.

Key Features

The Cusco D1 Chromoly 6 Point Roll Cage incorporates several advanced features that set it apart from standard roll bars:

• Constructed from high-strength, ultra-lightweight chromoly steel pipes with a diameter of 40mm and a wall thickness of 1.6mm, ensuring maximum strength while minimizing weight.
• Designed with a 6-point mounting configuration that provides superior chassis reinforcement and safety in the event of a collision or rollover.
• Utilizes high-strength, ultra-lightweight connections and joints that maintain structural integrity under stress.
• Engineered with precise CAD development and TIG welding techniques for optimal fitment and durability.
• The blue powder-coated finish not only offers corrosion resistance but also adds a distinctive sporty look to your vehicle’s interior and engine bay.
• Designed to be compatible with street use, providing a balance between safety, weight, and ease of installation.
• Note: Depending on the specific type of roll bar, passenger capacity may need to be adjusted. Chromoly roll bars are not suitable for some competitive racing events that have strict regulations.

Construction & Design

The Cusco D1 Roll Cage is meticulously engineered using chromoly steel, renowned for its exceptional strength-to-weight ratio. The 40mm diameter pipes are TIG-welded to ensure precise joints and maximum durability, providing a robust safety cage that can withstand the rigors of street driving and spirited maneuvering. The design features a 6-point mounting system that attaches securely to the vehicle’s chassis at strategic points, enhancing overall rigidity and safety.

The lightweight chromoly construction reduces the overall weight of the cage by about 33% compared to traditional steel options, which benefits vehicle handling and performance. The blue powder coating not only adds a vibrant aesthetic but also protects against corrosion and environmental wear, ensuring long-lasting performance and appearance. The cage’s design respects the vehicle’s original structure while providing a significant safety upgrade, making it an excellent choice for enthusiasts seeking both style and security.

Performance & Sound

While primarily focused on safety and chassis reinforcement, the Cusco D1 Chromoly Roll Cage also contributes to improved vehicle handling by increasing chassis stiffness. This enhancement can lead to more precise steering response and better overall driving dynamics. The cage does not significantly alter the vehicle’s sound profile but adds a subtle, sporty tone to the interior environment due to its structural presence.

Installation & Fitment

The Cusco D1 Roll Cage is designed as a bolt-in upgrade, making installation straightforward for experienced enthusiasts or professional installers. It mounts securely to the factory chassis points, and no cutting or drilling is typically required. However, due to the structural nature of the cage, some vehicle-specific adjustments may be necessary to ensure perfect fitment. It is recommended to have a qualified technician perform the installation to guarantee safety and compliance with local regulations.

• Designed specifically for street use on Toyota Chaser and Mark II models from 1992 to 1996.
• No cutting, drilling, or extensive modifications are generally required for installation.
• Ensure compatibility with your vehicle’s specific configuration and passenger capacity before installation.

What's Included

• Complete 6-point chromoly steel roll cage with blue powder-coated finish
• All necessary mounting hardware and brackets
• Installation instructions and technical documentation

Ideal For

• Street enthusiasts seeking improved safety and chassis rigidity
• Owners of Toyota Chaser or Mark II (JZX90 Non-Sunroof) models from 1992 to 1996
• Performance drivers looking for lightweight, durable safety upgrades
• Car builders and modifiers aiming for a professional-grade roll cage

Emissions Note

This product is intended for street use and is designed to meet safety standards for everyday driving. Please verify local regulations regarding roll cage installation and usage, as some jurisdictions may have specific requirements or restrictions for structural modifications.